Let’s take a deep dive into the major axle types found on semi trucks and what makes each one unique.
Drive Axles
The drive axle is arguably the most critical axle on a semi truck when it comes to performance. This is the axle—or more commonly, the axles—that receive torque from the transmission and deliver it to the wheels. Drive axles are found on the tractor (or power unit) and are always located at the rear.
Components of a Drive Axle
- Differential: Transfers power from the driveshaft and splits torque between the left and right wheels.
- Axle Shafts: Connect the differential to the wheel hubs.
- Bearings & Races: Allow for smooth rotation and reduce friction between moving components.
Drive axles typically use locking differentials or limited slip differentials to maximize traction when road conditions get dicey. Locking differentials force equal power to both wheels, while limited slip systems use sensors and brake pressure to simulate similar effects automatically.
Steer Axles
The steer axle is located at the front of the truck and serves a dual purpose: it bears a significant portion of the load and allows the vehicle to turn. Unlike drive axles, steer axles are not powered.
Key Characteristics
- Steer axles use kingpins, spindles, and tie rods to facilitate smooth and responsive steering.
- They are subject to strict alignment and balance requirements to prevent irregular tire wear and unstable handling.
- Steer axles are also engineered to support weight efficiently—especially under maximum legal load conditions, which can be up to 12,000 pounds.
Because these axles are the truck’s first point of contact with the road, any wear in components like bearings, bushings, or ball joints can quickly compromise the entire vehicle's safety and steering response.
Tag and Pusher Axles
Tag and pusher axles are both types of non-driven auxiliary axles, meaning they don’t receive torque from the engine. They’re added to increase weight distribution, provide additional braking power, or comply with federal and state bridge laws.
Tag Axles
- Located behind the drive axles.
- Usually liftable to reduce tire wear when not needed.
- Aid in distributing weight, particularly when running heavy or over-dimensional loads.
Pusher Axles
- Located in front of the drive axles.
- Provide similar support and are often steerable, especially on newer or more sophisticated chassis.
While both axle types improve load capacity and reduce stress on other components, they do introduce more complexity in terms of suspension design and turning radius.
Lift Axles
Lift axles are a specialized class of tag or pusher axles that can be raised or lowered depending on the load. These axles are essential for maximizing fuel efficiency and minimizing tire wear when additional support isn't necessary.
Common Use Cases
- Heavy hauls that require an even distribution of weight across several axles.
- Empty return trips, during which lift axles can be disengaged to save on fuel and tire wear.
- Municipal or vocational trucks, where varying loads require flexibility in axle deployment.
The air suspension systems that control lift axles are intricate, and any leak or miscalibration can lead to uneven weight distribution, axle overloads, or compliance issues.
Dead Axles
Also known as non-drive axles, dead axles rotate with the wheels but do not receive any power from the drivetrain. These axles are generally used for load-bearing and stability purposes.
Where They’re Found
- Often found on trailers or in tandem with drive axles.
- Common in multi-axle configurations designed to comply with bridge laws and maximize legal load limits.
Though they might not be as mechanically complex, dead axles still require routine maintenance, including bearing lubrication and hub inspections.
Tandem and Tridem Axle Configurations
Axles aren’t just classified individually—they’re also grouped into configurations depending on the application. The most common setups for semi trucks are:
Tandem Axle
- Two axles mounted in close succession (usually drive axles).
- Used to support heavier loads and improve traction.
- Most Class 8 tractors are equipped with tandem rear drive axles.
Tridem Axle
- Three axles in a group, either on trailers or specialized vocational units.
- Distributes weight more effectively over longer stretches of the frame.
- Useful for heavy haul, construction, and oilfield applications.
Proper spacing and load balancing between these axles are critical not only for mechanical longevity but also for legal compliance with weight laws.
Understanding Suspension Types Across Axle Types
Each axle type pairs with a specific suspension system, which influences ride comfort, control, and durability. The most common pairings include:
- Leaf Spring Suspensions: Found on older or budget-conscious rigs. Known for durability, but provide a stiff ride.
- Air Ride Suspensions: Found on modern trucks. They use air bags and height control valves to adjust ride height and improve comfort.
- Walking Beam Suspensions: Ideal for rough terrain. They use a solid beam and pivot points to equalize load between tandem axles.
Each suspension type introduces a different stress load to the axles and must be inspected regularly to prevent catastrophic failures.
Practical Tips for Maintenance and Inspection
- Inspect bearings and races for discoloration, play, or noise.
- Check differential seals for signs of leaks, especially near drive axles.
- Ensure axle alignment is maintained—misalignment can reduce tire life and fuel efficiency.
- Monitor air suspension components for wear or leaks, especially on lift and tag axles.
- Pay attention to brake balance—over-reliance on one axle set can overheat components.
Know Your Axles
From the power-driven muscle of the drive axle to the silent support of tag, lift, and steer axles, each axle type serves a unique role in keeping your semi truck roadworthy and compliant. By staying on top of preventive maintenance, understanding how load affects axle stress, and choosing the right configuration for your needs, you're not just extending the life of your truck—you're optimizing your entire operation.
If you require truck axle maintenance in Kansas City, MO, reach out to Crossroads Fleet Service today.